Beauty & Personal Care Packaging
Custom Beauty & Personal Care Refill Pouch
Custom refill pouch packaging for shampoo, conditioner, body wash, hand soap, lotion, and other personal care products. Designed with screw cap, angled spout, stable bottom gusset, leak-resistant sealing, and laminated material for bathroom refill use.
Custom Beauty & Personal Care Refill Pouch
This refill pouch is made for beauty and personal care products that need easy pouring, clean storage, and less bulky packaging than rigid bottles.
It is suitable for shampoo, conditioner, body wash, hand soap, lotion, and other liquid or cream-based personal care products.
For this type of refill packaging, the most important points are not only the printed design. The pouch also needs a reliable cap, stable bottom gusset, strong side seal, and material structure that can reduce leakage during storage and transport.
Specification | Value |
|---|---|
Product Type | Beauty & Personal Care Refill Pouch |
Bag Style | Stand-Up Spout Refill Pouch |
Suitable Products | Shampoo, conditioner, body wash, hand soap, lotion |
Capacity Range | 300mL–1000mL |
Material Structure | PET / AL / NY / PE |
Recommended Structure | PET12 / AL7 / NY15 / PE100 |
Thickness | 120–180 microns |
Spout Type | Angled spout with screw cap |
Surface Finish | Matte / Gloss / Soft-touch option |
Printing | Digital Printing / Gravure Printing |
Features | Leak-resistant seal, stable bottom gusset, screw cap, easy pour |
MOQ Reference | Digital from 200 pcs / Gravure from 5000 pcs |
Best-Fit Applications
This pouch can be used for:
- Shampoo
- Conditioner
- Body wash
- Hand soap
- Body lotion
- Facial cleanser
- Hair mask refill
- Travel or refill pack series
For thicker formulas, the spout diameter and pouch size should be checked before production.
Why This Pouch Style Works
For personal care refill products, many brands use this pouch to reduce bottle usage and offer a more convenient refill option.
Compared with rigid bottles, refill pouches are lighter, easier to pack, and take less space during shipping.
The angled spout helps users pour the product into bottles more easily.
The screw cap also helps customers close the pouch again if they do not use it all at once.
Recommended Bag Style
For 300mL–1000mL personal care products, we usually recommend a stand-up refill pouch with angled spout and bottom gusset.
The bottom gusset helps the pouch stand better in the bathroom or on retail shelves.
The side seals and spout area should be strong enough to handle repeated squeezing and pouring.
If the formula is thick, such as conditioner or body lotion, we suggest checking the spout size before confirming the order.
Material Structure Guidance
A common material structure for shampoo, conditioner, and body wash refill pouches is:
For this type of refill pouch, we can recommend:
- PET outer layer: supports clean printing and a nice shelf appearance
- AL barrier layer: helps improve oxygen and light barrier
- NY reinforcement layer: improves flex-crack and puncture resistance
- PE inner layer: helps with heat sealing and leak resistance
Not every personal care product needs aluminum barrier.
If your formula is simple or cost-sensitive, we can also help check a non-aluminum structure.
Thickness Guidance
For 300mL–1000mL refill pouches, the typical thickness range is:
Smaller 300mL–500mL pouches can usually use a lighter structure.
For 750mL–1000mL refill packs, or thicker formulas, we may suggest a stronger structure and wider sealing area.
The final thickness should be decided based on filling volume, product viscosity, storage condition, and filling process.
Cap and Spout Options
The pouch can be customized with different cap and spout options:
- Angled spout
- Center spout
- Screw cap
- Different cap colors
- Different spout diameters
- Tamper-evident cap option
- Larger opening for thicker formulas
For shampoo and conditioner, the cap color can also match your brand design, such as white, black, sage green, natural beige, or custom colors.
Printing and Finish Options
We support both digital printing and gravure printing.
Digital printing is better for small-batch testing, new product lines, and multiple scents or formulas.
It is useful when you want to test a refill series before placing a large order.
Gravure printing is better for larger production.
It gives more stable color and better unit cost when the order quantity is higher.
Reference MOQ:
The final MOQ depends on pouch size, material, cap type, printing coverage, and order details.
Surface finish can be matte, gloss, or soft-touch depending on your brand style.
Functional Options
This refill pouch can be customized with:
- Screw cap
- Angled spout
- Bottom gusset
- Rounded corners
- Strong side seal
- Leak-resistant sealing
- Matte or gloss finish
- Custom cap color
- Custom pouch size
- Custom printed artwork
If you already have a bottle or refill pouch sample, you can send us photos and dimensions.
If you are starting from zero, just tell us your filling volume and formula type first.
What We Need From You
To recommend the right refill pouch, please send us:
- Product type
- Filling volume
- Formula viscosity
- Bag size idea
- Spout position
- Cap color requirement
- Storage condition
- Filling method
- Target quantity
- Artwork or brand style reference
With these details, we can help check the pouch size, material structure, cap type, thickness, and printing method before production.
Inquiry
Not sure which refill pouch structure fits your shampoo or body care product?
Send us your filling volume, formula type, and target pouch size. We can help suggest a practical structure before sampling or production.